Need high-precision counting scales for inventory management? U.P. SCALES, authorized partner of Essae Teraoka, offers DC-810/815 counting scales with integrated label printers. Pan India delivery & installation.
In the world of manufacturing, warehousing, and logistics, accuracy in counting is just as critical as accuracy in weighing. A miscount of a few hundred components can lead to production delays, inventory discrepancies, and costly write-offs. A mislabeled shipment can result in customer returns and damaged relationships.
This is where Essae Counting Scales transform your operations. The Essae DC-810/815 series combines high-precision weighing with powerful counting capabilities and an integrated barcode label printer—all in one robust, industrial-grade unit .
At U.P. SCALES, we are proud to bring these advanced counting solutions to customers pan India—from electronics manufacturers in Bengaluru to automotive parts suppliers in Pune, from warehouses in Delhi NCR to quality control labs in Chennai—with delivery, installation, and ongoing support wherever you are located.
Imagine your warehouse receives 10,000 small electronic components. Manually counting them would take hours and still risk errors. A counting scale can accomplish the same task in minutes with near-perfect accuracy.
| Benefit | Operational Impact |
|---|---|
| Eliminate Manual Counting | Reduce labor time required for counting tasks by 80–90%, improving workforce productivity |
| Inventory Accuracy | Achieve up to 99.9% counting accuracy, minimizing stock discrepancies |
| Reduce Write-offs | Prevent over-ordering and shortages caused by manual counting errors |
| Streamline Quality Control (QC) | Verify component quantities within seconds during inspection and packaging |
| Improve Shipping Accuracy | Ensure correct quantities are dispatched to customers, reducing returns and complaints |
| Faster Cycle Counting | Complete physical inventory checks in hours instead of days, improving operational efficiency |
The Essae DC-810/815 series is a powerful, feature-rich, yet user-friendly counting and check weighing scale with an integrated barcode label printer . These scales are designed for accuracy, speed, and seamless integration with your existing systems.
| Specification Category | Details |
|---|---|
| Model | DC-810 / DC-815 |
| Display Type | Graphic dot-matrix LCD with green backlight |
| Memory | 4 MB Flash |
| Processor | 32-bit ARM processor |
| Number of Keys | 55 mechanical keys |
| Standard Interfaces | 1 × RS-232 Serial, 1 × Ethernet, 1 × PS/2 (Keyboard / Scanner) |
| Optional Connectivity | Wi-Fi LAN support (optional) |
| Printing Speed | 80 mm/sec |
| Supported Label Width | 25 – 54 mm |
| Supported Label Length | 25 – 110 mm |
| Maximum Label Thickness | 170 microns |
| Label Roll Diameter | Outer: 120 mm, Inner: 28 mm |
| Barcode Formats Supported | CODE128, EAN-13, QR Code (2D) |
| Dimensions (H × W × D) | 490 × 360 × 450 mm (table-top configuration) |
| Construction Material | Top housing: Plastic; Base plate: MS powder-coated |
The DC-815 can be configured with various platform sizes for different capacity requirements
| Platform Size | Capacity | Accuracy | Typical Application |
|---|---|---|---|
| 450 × 550 mm | 60 kg | 5 g | Small components, fasteners, electronic parts counting |
| 550 × 650 mm | 150 kg | 10 g | Medium-size parts, hardware inventory counting |
| 700 × 800 mm | 300 kg | 20 g | Large components, cartons, packaged materials |
| 1000 × 1200 mm | 600 kg | 100 g | Heavy industrial parts, bulk cartons counting |
| Up to 1500 × 1800 mm | Up to 1500 kg | Up to 100 g | Extra-heavy industrial inventory and pallet-level counting |
Essae counting scales ensure precise results, even for thousands of components, reducing manual errors and boosting productivity in industrial environments . These scales are engineered for high precision, making them suitable for tiny parts like screws, resistors, or electronic components .
Equipped with advanced weigh sensors, Essae scales deliver instant readings with consistent precision, streamlining workflows and saving valuable time
The built-in label printer speeds up weighing and counting operations while mistake-proofing documentation. With 80 mm/sec printing speed, easy roll loading, and reduced label wastage during calibration, it ensures efficiency and cost savings.
Label Customization Options:
The printer supports CODE128, EAN13, and QR (2D) formats, making it versatile for diverse industry requirements. Labels can be customized to include product details, batch numbers, and compliance information.
The DC-810/815 series features a dot matrix LCD with green backlight, ensuring clear visibility of counts, weights, and barcodes even in dimly lit industrial environments.
The intuitive keypad design with 55 mechanical keys simplifies navigation, PLU uploads/downloads, and barcode programming.
Equipped with RS-232 serial, Ethernet, and dual USB ports (optional), these counting scales integrate seamlessly with keyboards, scanners, and ERP systems. Optional Wi-Fi connectivity further supports real-time data transfer and remote monitoring.
The scales support connection to a second weighing platform, allowing for different capacity ranges or remote weighing stations.
These scales withstand heavy-duty usage, ensuring long-term reliability across manufacturing and logistics operations.
A counting scale uses a simple but powerful principle: it weighs a small sample of identical parts, calculates the average piece weight, and then uses that information to count large quantities by weight.
| Step | Action | Result |
|---|---|---|
| 1 | Place a small sample quantity (e.g., 10 or 25 pieces) on the scale | The scale measures and records the total sample weight |
| 2 | Enter the number of sample pieces placed on the scale | The scale calculates the Average Piece Weight (APW) automatically |
| 3 | Place the bulk quantity of identical parts on the scale | The scale measures the total batch weight |
| 4 | The scale divides total weight by APW | The scale instantly displays the total number of pieces |
The DC-810/815 series is designed for four primary application areas in industrial environments:
Best for: General counting applications, smaller parts, retail packaging
Best for: Heavy-duty counting, large parts, industrial environments
| Feature | DC-810 | DC-815 |
|---|---|---|
| Primary Use | General-purpose counting applications | Heavy-duty industrial counting applications |
| Maximum Platform Size Supported | Up to 700 × 800 mm | Up to 1500 × 1800 mm |
| Maximum Capacity Supported | Up to 300 kg | Up to 1500 kg |
| Label Printer | Integrated high-speed printer (80 mm/sec) | Integrated high-speed printer (80 mm/sec) |
| Barcode Support | CODE128, EAN-13, QR Code | CODE128, EAN-13, QR Code |
| Memory | 4 MB Flash | 4 MB Flash |
| Display Type | Dot matrix LCD with green backlight | Dot matrix LCD with green backlight |
| Connectivity Options | RS-232, Ethernet, USB, optional Wi-Fi | RS-232, Ethernet, USB, optional Wi-Fi |
| Best Suitable For | Electronics components, fasteners, hardware inventory | Large industrial parts, cartons, pallet-level inventory |
At U.P. SCALES, we understand that counting scales are critical to your inventory accuracy and production efficiency. That's why we've built a pan India service network that ensures you get support wherever you are.
When you choose Essae counting scales through U.P. SCALES, you get:
| What You Get | Why It Matters |
|---|---|
| Genuine Essae Products | Every counting scale is supplied directly from Essae’s manufacturing facilities with full manufacturer warranty coverage. |
| Authorized Partner Status | Our authorization certificate (valid until March 31, 2026) confirms we are officially recognized by Essae Teraoka for sales and service support. |
| Pan India Delivery | Reliable delivery across India—from Amritsar to Ahmedabad, Chennai to Kolkata, and everywhere in between. |
| Pan India Installation | Trained technicians install and commission your counting scale at your facility for ready-to-use performance from day one. |
| PLU & Label Setup Support | Assistance with product lookup tables (PLU), label formats, barcode setup, and counting parameters for faster operations. |
| Staff Training | Operator training on sampling methods, APW setup, counting workflow, and daily maintenance practices. |
| Legal Metrology Compliance | All supplied counting scales are Legal Metrology approved, ensuring suitability for commercial operations where required. |
| AMC Contracts Available | Annual Maintenance Contracts help maintain long-term accuracy, reliability, and reduced downtime risk. |
| Emergency Service Support | Fast-response nationwide service network ensures minimal disruption when counting operations stop. |
With nearly four decades of experience (1986-2026), U.P. SCALES has built a robust network to serve industrial customers across India
An electronics manufacturer in Bengaluru received thousands of small components—resistors, capacitors, ICs, and connectors—from multiple suppliers. Manual counting was taking hours and still had errors leading to production delays.
Our Solution:
Results:
*"The DC-810 scales from U.P. SCALES have transformed our receiving process. What used to take a full shift now takes an hour,"* says their Warehouse Manager.
An automotive parts supplier needed to count thousands of fasteners, clips, and small metal components for just-in-time delivery to assembly lines. Errors in count would stop the production line.
Our Solution:
Results:
A large warehouse in Ghaziabad managing consumer goods inventory needed cycle counting efficiency. Manual counting was taking days and tying up staff.
Our Solution:
Results:
| Your Application | Recommended Model | Why Choose This |
|---|---|---|
| Small Electronic Components | DC-810 Counting Scale | High resolution suitable for lightweight components (up to 0.1 g readability) |
| Hardware & Fasteners | DC-815 with 60 kg platform | Medium-capacity setup ideal for bulk hardware inventory counting |
| Large Parts Inventory | DC-815 with 300 kg platform | Larger platform supports bulky cartons and heavy components |
| Pallet Counting | DC-815 with 1500 kg platform | Extra-heavy capacity suitable for pallet-level counting operations |
| Packing & Shipping Operations | DC-810 with label printer | Integrated label printing improves dispatch accuracy and traceability |
| Receiving Dock Applications | DC-815 with dual platforms | Supports multiple capacity ranges for flexible inbound verification |
| Quality Control (QC) | DC-810 high-resolution setup | Precision counting ideal for sampling and verification tasks |
| Cycle Counting in Warehouse Aisles | DC-815 with mobile cart | Mobile configuration enables easy movement between inventory zones |
Whether you're setting up a new warehouse in Gujarat, upgrading inventory management in Bengaluru, or need emergency service for a counting scale in Pune, U.P. SCALES is your trusted partner pan India.
Contact us today:
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